Home / Guides / Cold-weather packaging

Cold-weather packaging guide for Tennessee warehouses

Middle Tennessee winters aren't extreme, but an unheated dock, a cold trailer or a freezer-to-dock move is enough to make packaging that works all summer start failing.

Short answer: most winter packaging problems come from three things: tape adhesive that's too stiff to grab, stretch film that's lost its stretch, and supplies stored in the coldest part of the building. Fix storage first. It's free.

1. Carton tape that won't hold

Symptoms: flaps pop open overnight, tape peels off in a trailer, cases fail at the customer.

  • Store tape and boxes warm. Bring a day's supply into a heated area before use.
  • Use a cold-temperature tape for docks and trailers that stay cold. Acrylic and specialty hot melt formulations hold better at low temperatures.
  • Press it down. Firm pressure from the case sealer or a hand roller matters more in the cold.

2. Stretch film that snaps

Symptoms: film breaks on the wrapper, loose tails, loads that shift in transit.

  • Keep rolls off the cold floor and away from open dock doors.
  • Reduce pre-stretch or carriage tension a little during cold months.
  • Ask about films formulated for colder conditions if breaks continue.

3. Boxes and condensation

Moving product from cold storage into a warm, humid space causes condensation, and wet corrugated loses strength. Give pallets time to acclimate before stacking high, and consider moisture-resistant board for cold-chain items. In summer, the same humidity problem shows up in hot, damp warehouses.

Quick winter checklist

  1. Move tape, film and boxes away from dock doors.
  2. Check case sealer pressure and tape type.
  3. Adjust wrapper settings for cold film.
  4. Let cold-storage loads acclimate before stacking.

Fighting winter failures now? Ask for a cold-rated tape or film quote, or see our tape and strapping and stretch film.

Frequently asked questions

Why does packing tape stop sticking in the cold?

Adhesive gets stiffer as temperature drops, so it can't flow into the board's surface. Cold board makes it worse. A tape rated for low temperatures, or taping in a warmer area, fixes most failures.

Why does my stretch film keep breaking in winter?

Cold film is less elastic. If the wrapper's pre-stretch or tension is set for summer, the film snaps. Lower the tension, store rolls somewhere warmer, or use a film made for cold conditions.

Is your packaging spec costing you?

Send what you buy now. We'll compare grades, sizes and pricing against what your loads actually need, at no cost.